Power source confluence robot -- TAWERS

Weaveform of new-style short circuit controls SP-MAGSP-MAG is to be based on come true in region of inferior electric current high speed, low splatter solder the undee control method that the development on ideal comes out. The graph is shown 3 times solder for SP-MAG the principle of the law. "SP-MAG " it is to point to to after short circuit ends, solder electric current overlaps quickly (part of the shadow in the graph) . The electricity that uses this jackknife raises the melt rate of welding wire head, bring jackknife of the energy after arc again, make welding wire head forms frit to drip. After welding wire head forms sufficient frit to drip ahead of schedule can transfer smoothly next short circuit, also shortened at the same time short circuit is periodic. Graph 3 SP-MAG principle is additional, undertake at the same time still have switch control 2 times. This control is to show the robot detects the happening of short circuit and end, electric current is reduced quickly in the instant of short circuit happening and end, the collapse of the happening that reduced tiny short circuit so and fuse breaks the result. Weaveform of this kind of new-style short circuit controls law SP-MAG to have the following advantage: (1) through splattering with the inhibition of 2 switch control effect photograph is multiplied, can realize splattering minimum to change; (2) the short circuit cycle that realized stability and short period are changed, can create an electric arc that suits high speed to solder; (3) because can bind voltage,use, control pair of mother capable person easily enter heat. By above the advantage can be seen, SP-MAG is the undee control law that suits thin plate to solder most. 2.

HD-Pulse of new-style pulse control pursues the 4 pulse that were before solder and " HD-Pulse solders " a mode of voltaic weaveform is comparative. The electric current of graph 4 HD-Pulse is undee before pulse solders, the opportunity that short-circuits after arc length shortens can become not stable, it is not only consequently during trough, also can short-circuit during wave crest. Because be during wave crest electric current is bigger, can produce fuse to collapse breaks the result and cause big grain to splatter. "HD-Pulse " it is to what transfer during trough during wave crest the control inside the opportunity short-circuits, pass at the same time particular cervical detect computation can detect correctly, before computation gives short circuit to end " opportunity " . In this " opportunity " inside repass 2 switch control, reduce the electric current when short circuit ends, reduce fuse collapse to break the effect to come true thereby reduce splatter. This kind of new-style HD-Pulse solders the advantage that has SP-MAG, still can restrain the happening of circumstance gnawing an edge at the same time. 3.

The arc since promotion and promoting function receiving arc these two kinds of functions is " shirt-sleeve " brought new function. The arc since promotion is to show welding wire is below electrified condition first low speed moves to mother capable person, mention quickly when the flashy robot of capable person of mother of bring into contact with welding torch, a little space is formed between ministry of welding wire end and mother capable person, cite arc success thereby. Because promote function removing arc not to rely on welding wire most advanced with mother capable person osculatory generation splatters (fuse collapse breaks the result) will assure to remove arc, can reduce what when removing arc, splatter to happen greatly consequently, the material to be hard to remove arc before is additionally qualitative, its have arc effect special also ideal. Graph reinforce of solder of 5 seat framework promotes function receiving arc with case is to point to solder the processing function when the end. It promotes welding torch to be able to prevent welding wire adhesion through the robot. Solder after output stops, the robot promotes welding torch quickly, this short to shrinking metre is very effective. 4.

Dry stretchy function uses self-correcting welding wire to pass the height that feels similar to dog with electric arc, through soldering electric current and voltage plan cipher out work stretchy, the robot maintains this to fight stretchy and consistent moving action from beginning to end. As a result of TAWERS all soldering information protects existence robot interior, because this need not add other hardware establishment, need to add this software to be able to realize this function only. 5.

Solder TAWERS of quality management function still allows stock to be able to record surveillance to solder of the result advanced anthology distribute software -- solder quality government tool. (1) solder surveillant function this function can monitor not only solder electric current and solder voltage, still can monitor short circuit frequency, pulse frequency, speed sending silk and the electric current of electric machinery sending silk are worth (obstruction sending silk) etc. (2) form displays a function this function is to point to will solder electric current, solder voltage all sorts of soldering information is in show religion implement the function that attends to show with weaveform, can realize the undee observation that rivals with simple and easy oscillograph. (3) solder this function can record record function solder pertinent information, if name of date, time, program is mixed,show religion call-over, still have the news such as average electric current, average voltage, speed sending silk and the circumstance that break away from set limits additionally, the database that can serve as manufacturing management and quality management tries to use. Graph 6 hydraulic pressure change quadrature implement upper cover solders the weldability that if can use TAWERS neatly,case TAWERS uses example mediumly in car component can if, applicably at a variety of car component solder. A few case introduce below. 1.

Car doorcase strengthens board solder reinforce to be in charge of with case, board the part side the skirt that be linked together, when soldering, incidental solder is worn, additionally the user also is compared to splattering requirement slashing. To this part solder, use SP-MAG Ⅱ to solder law, can decrease considerably splatter, put an end to solder to wear, solder additionally rate also rises 1 original.

5 times. 2.

If the graph is shown 5 times,reinforce of seat framework solder uses case, short and the welding line of car seat framework is much, the user asks function removing arc is reliable, and splatter little high quality solder. Working procedure of the line after soldering previously needs to set purify of person specially assigned for a task to splatter, and after the SP-MAG Ⅱ of use TAWERS, realized high speed low splatter solder. 3.

Hydraulic pressure changes quadrature implement reinforce of upper cover solder pursues with case 6 it is hydraulic pressure changes quadrature implement upper cover and installation solder case. Because this are the main component of drive part, reach because of when this solders, asking reliable frit is deep low splatter. To this spare parts, the HD-Pulse that uses TAWERS solders law, realized enough frit deep, splatter very low. 4.

The car is small an arm solder reinforce pursue with case 7 be car suspension apparatus is low the arm solders case. To pensile system component solder the requirement is not had bite an edge, wear without solder, solder to stabilize and splatter inferior. After using TAWERS pulse MAG to solder, speed can amount to 1m/min, welding line outward appearance is good, splatter inferior. Graph 7 low the arm solders the patulous TAWERS of case TAWERS has those who apply to car component to solder not only all sorts of functions, specialty and new solder law, in addition, through increasing, modify software, roll out all sorts of revolutionary weaveform to control a standard stage by stage, realize user demand, accomplished the TAWRES of ceaseless evolution. Principle of welding torch of graph 8 TAWERS-TIG 1.

TAWERS-TIGTAWERS-TIG is the special welding torch that fill silk is deployed on standard TAWERS robot, add new software again, can realize all sorts of changes to solder before commonsensible function. The TIG of new development fills filar welding torch to use function of electric arc billabong but welding wire warm-up, improve frit apply efficiency considerably, but solder fast rise 1 times the left and right sides, it is a car component industry that fits tall productivity requirement. Graph 8 it is graph of principle of special TIG welding torch. 2.

MIG special unit and MIG software are deployed to be able to realize high grade aluminous MIG to solder on TAWERS-MIG standard TAWERS, have the following characteristic: 1.

Use 3 electric machinery sending silk, implementation high accuracy, stable send silk. 2.

Use the arc since promotion, achieve stable result removing arc. 3.

Have low pulse to solder function, still can undertake synchronous low pulse solders wobbly. Solder board thick the control when different workpiece solders standard and swing same situation, can realize sufficient frit already deep, unapt solder is worn, realize beautiful solder road surface. TAWERS-HEAT labor law " HEAT " it is English " High Efficiency Advanced Tip " abbreviate, the meaning is " efficient mouth of innovatory sex electric conduction " . HEAT is versed in the law is to show in electric sharp-tongued end adds mouth of insulation pottery and porcelain, plus the mouth of chuck type electric conduction of new development, bearer works to increase welding wire stretchy, improve the function of frit apply efficiency thereby. 1.

The principle of HEAT labor law works when lengthen welding wire stretchy hind, r of projecting welding wire resistance increases, after passing voltaic I, i2 R greatens. Welding wire is heated, its effect is frit apply amount increased below circumstance of coequal electric current. If the frit apply of the requirement measures same word, can reduce voltaic cost, decrease to enter heat to mother capable person, prevent generation to bite an edge. Have clearance welding line or soldering fruit of effectiveness for a given period of time of skirt boundary welding line is very good. Additional, ensure coequal solder when width, can rise solder speed. Should have to dot mouth drop the electric current, good point that reduces specific power consumption. When the electric mouth that makes in order to is gone to, if pure increase welding wire to do stretchy sentence, can cause welding wire to point to slant, not stable to welding wire power supply, still need what differ according to working stretchy set to solder additionally standard. Accordingly, the electric mouth that Panasonic development goes this kind to have new-style and electric structure (mouth of chuck type electric conduction) , make law of this kind of labor is able to come true smoothly. 2.

The mouth of chuck type electric conduction of new development pursues the 9 structural sketch map that are mouth of chuck type electric conduction. Graph the mouth of electric conduction of structural chuck type of mouth of electric conduction of 9 chuck type is mixed by electric mouth noumenon the is used at power supply chuck in inserting noumenon is formed. Forcibly power supply structure is to point to from hind impaction chuck, the cant that carries a department through electric mouth makes chuck is tightened up, thereby forcibly the structure of power supply. Use this structure, make power supply position fixed the department is carried in chuck, although chuck wears away ceaselessly, voltaic change is dinky however, additional, chuck holds firmly welding wire, restrained welding wire point to slant, rise substantially thereby solder character. Additional, because chuck carries a ministry to be contacted with welding wire all the time, in electric mouth interior won't produce tone electric spark, the life that prolonged electric mouth so (lengthen 3 ～ about 5 times) , decreased to change the time of electric mouth, also saved resource additionally. 3.

The construction case of HEAT labor law pursues 10 it is the construction case that increases frit apply amount. 330A, 1.

Of 2m/min solder below the condition, HEAT labor law can restrict the frit apply amount of 33% than be versed in the law rises so. Contrast of quantity of apply of frit of law of labor of graph 10 HEAT uses law of former worker worker to solder board thick 1.

When line of follow in a continuous line of look of 2mm pipe fitting, as a result of the instability of workpiece, welding wire points to deflection which board, which board with respect to meeting generation solder is worn. And when law of use HEAT-SPMAG labor, because increased the frit apply amount of welding wire, even if welding wire has certain deviation, metal of Dan Rong be in harmony rises in the form of a Chinese character of two pipe fitting " bridge " , prevented what solder wears to happen. This shows, the HEAT of SP-MAG is versed in the law is the good labor law that applies to thin plate to solder, special apply to bracket of dial of seat framework, appearance solder. Graph 11 be line of laminose look follow in a continuous line wear without solder, low splatter stability solders case. Graph because HEAT is versed in the law can increase 30% ～ ,reinforce of solder of line of follow in a continuous line of 11 laminose looks uses case the frit apply quantity of 40% , because this can restrain those who bite an edge happen, and can rise solder speed. Deserve to go up again region of tall electric current has admirable weldability can the developmental edition of HD-Pulse solders law, special apply to shock absorber, frame to wait thicker board solder. Graph the 12 parallel case that are HEAT-HD-Pulse labor law. What graph 12 HEAT-HD-Pulse is versed in parallel case above introduces the standard is the technology of confluence TAWERS robot. The time that TAWERS appears on the market to had had more than 3 years in Japan, it is a center with automobile industry, TAWERS is undertaking popularizing in the whole world, and the demand according to the user, TAWERS also is in ceaseless evolution. CNC Milling