Raise the economic kind of precision and productivity
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source:LENA CNC Machining
Ndress+Hauser Sicestherm company is located in the town of Pessano Con Bornago near Italian Milan, it is one is content the appearance of appearance, general automation, famous manufacturer that crosses Cheng control to supply component with the thermometer especially. This company is combined from Demaji's product recently be chosen bought a new CTX 310 Eco, use at processing protective pipe, to assure to machine precision, productivity and assure to arrive from small lot odd the necessary flexibility of a treatment created better condition. Lukewarm instrument is measured in what use in process control main by sensor (thermocouple or resistor thermometer) be in charge of composition with protection. Although sensor component uses batch production, but protect a canal " individuation " the demand is extremely high. Do this have two sides? Because of: The first, the size that protects a canal and appearance must suit with photograph of specific application condition, treatment batch is accordingly small, machine sheet only even; Next, thermometric protection canal may need to use tall alloy steel to produce (X 316, X 316L, Hastelloy 576, Incoloy 5300) , because cannot be found,produce with these material and the wall is large appropriate conduit, need bores hole with hypostatic material, accordingly, have very high demand to machining precision, quality, productivity and flexibility. In the past, these protective canals use treatment of many manual working procedure. For example, ask to curium bed of the silk of the circle outside makings extraction a club, car, car, be open to traffic that use general is gotten into tubal aperture by length with sawing machine (in one aspect of the matter) , in tailstock (another end) get into central aperture hand-in-hand travel turning, work move gets the treatment on the bed to deep aperture. Go up in numerical control lathe according to blueprint in final ability only the Kong He inside turning is final outside round. Does Endress+Hauser company engineer hold production concurrently? Manage Andrea Invernizzi says to our explanation: "When recombining a factory, we try to optimize process, economic working hours and reduce cost. In principle, the treatment that protects a canal is not sophisticated. So, we must reduce a machine tool as far as possible purchase cost. Be based on this one consideration just about, we discover CTX 310 Eco is very good solution. After working procedure is being produced in readjust, use this machine tool to be able to shorten handling time, achieve precision and quality requirement, reduce manual labor intensity, reduce production cost considerably. " the table is then old (traditional) common lathe shows already by CTX 310 Eco all-purpose lathe place is replaced. Now, all treatment process can be finished automatically. Should be in on numerical control lathe when treatment workpiece, operation personnel has " free time " operation sawing machine and cut great ability, not only can reduce one place building site, still can raise productivity and treatment precision. On this one problem, andrea Invernizzi emphasizes saying: "Not only requirement new machine mass and treatment precision are tall, the price also cannot too expensive, our budget does not allow us to buy costly machine tool. " after evaluating a variety of machine tools on the market in the round, discover CTX 310 Eco suits overall demand most. Purchase and after investment is used, this machine tool achieved all anticipation really, now, can use new method to produce a thermometer to protect a canal. When batch standards of small, technology? When often changing, must reduce unit cost, increase treatment flexibility. A Ndrea Invernizzi is interviewing will say when the end: "New lathe technology is advanced, promoted a product quality. We ourselves still installed a special unit on the machine tool, automatic position coder. When clamp workpiece, this device can secure work fore-and-aft position, determine workpiece length. This device can join with numerical control system, input data automatically corresponding machine program. " because simplified manufacturing process through optimizing, also as a result of this machine tool not only have extremely tall flexibility and treatment precision and price economy is substantial, endress+Hauser raised a thermometer to protect manufacturing rate of the canal not only, also added the flexibility of treatment below the situation that did not buy costly equipment. Link: CTX 310 Eco assembles 12 knives VDI-30 knife tower, but club of chamfer of fluid of process designing tailstock, cutting, 51mm expects the diameter is hollow clamp device and hydraulic pressure 3 ungual chuck. X axis and Z axis are linear slideway ensures treatment stability and workpiece precision. This lathe uses Siemens 810D Powerline to control a system, configure system of ShopTurn software, three-dimensional imitate and 15 inches of TFT to display screen. In addition, still choose deserved to discharge bits by implement, the cutting treatment of soft claw of 3 ungual chuck and a composition of 4 kinds of signal lamp includes a hydraulic pressure. CNC Milling