Of large transmission efficient treatment

KG) the process capability of owns machining center already cannot satisfy the market the demand to casing of large gear case. Not for this orchid heart company is one-time from Sidalagehaike special limited company (StarragHeckert GmbH) ordered 5 horizontal machining center: The 1st for private use, additionally 4 part the subsidiary that admeasure is located in India and China each 2. From October 2006 since the portion, a brand-new Sidalagehaikete machining center " Athletic HEC1600 " be in by installation the Fulande of city environs casts Munici limited company (not. Casing of large gear case basically is machined in this workshop, these gear case are used on wind- driven dynamo, engine, railroad car and high speed train. Fulande casts a company (Flender Guss) use Sidalagehaikete company (StarragHeckert) machining center HEC 1600P Athletic machines horizontal boring mill casing of large gear case, double its machine efficiency is before. The client of casing of gear case of wind- driven dynamo is power can extremely joint-stock company (Winergy AG, it is Fulandeji together round wholy-owned subsidiary) . Power can extremely the company is system of transmission of wind- driven dynamo (gear case, clutch, dynamo and transducer) supplier. New machining center basically is purchased Sidalagehaikete power can extremely the work with company large treatment, divide form of characters or letters or the gear case casing that rectify form of characters or letters especially. Cast treatment director Mr Ullrich Steinbach of the company expresses Fulande: "Because find such high accuracy very hard in the market and intricate large work, the yield that so we decide to raise our oneself can. " graph design of structure of 1 pair of tray makes be not handling time to shorten wind cable industry expands in quickness, power can extremely demand also increases continuously, original process capability already cannot satisfy requirement. In addition, machine tool technology had remarkable development in 7 years of in the past, although the treatment precision of old equipment returns can contented requirement, but its machine economy to cannot satisfy current requirement however. After having market research to equipment supplier, the supplier of ground of one family belongs won order: The Sidalagehaike that comes from city of Mu Ni Ci likewise is special the machining center that limited company place produces " Athletic HEC1600 " show itself from inside 10 suppliers, obtained the order of 5 equipment. Among them the first equipment allocation gave the Fulande that opening environs of city of Mu Ni Ci to cast a company, admeasure of two equipment cent is located in city of Indian gold Nai power can extremely subsidiary, two equipment allocation give the Fulande that is in Chinese Tianjin drive limited company. Mr Ullrich Steinbach expresses, conclusive is treatment efficiency since. He says: "All suppliers can supply the equipment of high quality, but to us Sidalagehaikete's equipment is mixed in handling time reducing nonproductive time respect is optimal. The design of this equipment accorded with our expectation very well, also suit our work series. " the high speed feed of 40m/min and the economy that the shortest time that change a knife assured to process complex and large work. Graph the design of 2 pairs of clamping apparatus realized treatment to finish sheet inside the space that can safeguard is main shaft belt the stability that the design of lever of boring of 150mm of a diameter assured utmost. The boring lever that this numerical control can extend still can machine the blind aperture that is located in in workpiece efficiently. Nextpage treatment efficiency is the pre-construction phase that highest directive is investing, the Fulande that is located in environs of city of Mu Ni Ci the company is located be Indian power can extremely not with China Lan Dechuan moves " craft pioneer " . The company shows Fulande: "We undertook trying cutting on equipment and undertook optimizing to machining a process. Arrange the operation personnel that comes from India and China and process designing personnel to arrive here next will accept groom accordingly. This batch of facility that accept groomed employee to participate in India and Chinese place finally in Germany are checked and accept, try on the equipment that is in the program that has optimized in Germany place cut. " pass close half an year move to be accumulated with experience, treatment efficiency and product quality satisfied the expectation of Mr Ullrich Steinbach completely. Mr Ullrich Steinbach expresses: "What improve significantly is the oscillatory circumstance in machining a process. When processing large intricate work before, the aperture that is located in in workpiece and longer knife handle often are the crux of the problem of the problem. The solid main shaft of 150mm of diameter of have the aid of and its vertical stop now push bearing, we got first-rate treatment result. " with before treatment is compared, present handling time needs similar work only original in part. Complement of Mr Ullrich Steinbach says: "Because the design of new facility is very solid, the quality of our workpiece also got very big rise. " graph 3 use new-style machining center to make this equipment executes the handling time halve of body of large decelerate housing now production of 24h three-shift system, can machine casing of about 30 gear case every months on average. Because workpiece has different form (integral type perhaps divides form of characters or letters) , its handling time is different also. The design of double tray permits work assemble and unassemble as synchronous as handling time, realized the shortest blame handling time. Normally the circumstance falls, the treatment of workpiece needs twice to hold card. First time outfit blocks the outfit that is treatment workpiece to block a side. Install card the 2nd times to be able to process work completely. What HEC1600 mark matchs is 60 or 80 knives chain knife library. But need to use about 150 cutting tool in Fulande's treatment, so Fulande chose the warehouse of tower type knife with older capacity. Additional of cutting tool assemble and unassemble also allow to undertake with treatment synchronism. Graph 4 heavy work: The housing component that Flender Guss company is machining reducer casing of wind energy equipment should ask Mr Steinbach is right when what respect existence is dissatisfactory, he is without apprehension ground answer: "Without. Our all and special apiration also got satisfaction, and what what result and we expect is same. We made clear all things in preparative phase, include those who machine area to be able to stand the detail such as person area. " the matter that such doing is to machining this to plant large and the measurement that needs to often use tall nicety in the process of expensive work the instrument undertakes be metricaled by hand. Although this machining center also deployed to measure a head, but its precision cannot satisfy need. Mr Steinbach complement says: "But cannot ascribe to at this o'clock machining center produces business, measuring a head because of what rely on machine tool place to use only is unwarrantable of the quality of our product. " graph Fulande casts the decelerate machine case that factory of 5 India Winergy Drive Systems is using two StarragHeckert 1600P Athletic to machine wind energy equipment and torsion bracket limited company and two join a company (Flender Guss GmbH&Co.

KG) the Fulande that has 630 stuff casts limited company to reach two join a company (Flender Guss GmbH&Co.

KG) machine 63000t of all sorts of cast count roughly every year. The company still offers Fulande of all kinds advisory service: Design of material development, mould and its craft, prior operation and finish machining, component is assembled and final general assembly. The machine that its produce shapes the heft range of cast 5 ～ 300kg, shape by hand cast can amount to 25000kg more. Machine treatment respect, the 3000mm of ～ of 850mm of × of 800mm of × of size scope 630mm of the prism that can machine workpiece × 2000mm × 1200mm, the diameter of the cylinder that can machine workpiece can come 2000mm. CNC Milling