Shanteweikekeleman: Machine change to hard part

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  • source:LENA CNC Machining
Face the public errand of high quality spare parts and demand of exterior surface roughness, the grinding treatment that uses a convention is put in particular challenge. The chamfer of newest razor blade that using article introduction with brand of CBN cutting tool hind, gained good treatment advantage. It Is A Challenge For Conventional Grinding Techniques To Fulfill The Tolerance And Surface Roughness Requirements When It Comes To The Production Of High-quality Components.

The Newest Insert Geometries And CBN Tool Grades Introduced In This Article Offer Machining Advantages.

Challenge: Satisfy the public errand of high quality spare parts and requirement of exterior surface roughness. Solution: Use chamfer of newest razor blade model with brand of CBN cutting tool, from grinding treatment turns to be machined for hard part. To hard part treatment change   uprights to hardness at 55 to 65 Rockwell hardness (HRC) the spare parts between, use hard part treatment to have a lot of profit. Nitrogen of cubic metre of have the aid of changes boron (CBN) with brand of razor blade of alumina pottery and porcelain, hard part treatment has more advantage than grinding treatment. This kind of craft can improve manufacturing efficiency, reduce manufacturing cost and unit part cost, add flexibility and simplify pull current Cheng. In addition, machine photograph comparing with more traditional grinding, because hard part treatment need not use cooling fluid and more be helpful for environmental protection. Teweikekeleman is in hill to already professional technology base goes up, continue to develop CBN and technology of razor blade of pottery and porcelain, machine for hard part (especially turning) development provides support. Current CBN razor blade plans to include a certain number of brands, mix with Yu Gaoren sex for example intermittent the CB7525 below operation condition and CB7025, CB7035 brand that is about to roll out, and the CB7015 brand that fits requirement of successive, stable operation. In addition, shanteweikekeleman still has CC6050 of a kind of highly competitive brand of mixture pottery and porcelain, the applied field syncretic that this is pair of hardness and moderate of requirement of exterior surface roughness is planted of low cost replace a method. Bit chamfer also can affect treatment result and exterior surface roughness. Wiper and Xcel chamfer development machines requirement and cutting strategy to satisfy much just about. WH Wipers is the brunt that hard part machines, design photograph comparing with standard razor blade, it can improve manufacturing efficiency and offer prominent appearance and size quality. If spare parts structure is permitted, and have enough safe space with axial shoulder, so choice Xcel chamfer can achieve outstanding manufacturing efficiency. Copying still has a kind of choice is razor blade of use CoroTurn TR, in order to ensure outstanding stability. The razor blade of CoroTurn TR CBN that rolls out shortly contains distinctive bit chamfer, can increase stability. Some manufacturer that check study quenchs with the surface steel produces ring gear converts after Xcel razor blade, make cutting speed from 150 meters / minute promotion goes to 200 meters / minute, improved manufacturing efficiency thereby. The manufacturing efficiency of the company increased 2.

9 times, and cutting tool service life also is improved 1.

3 times. Razor blade of cutting tool solution: Xcel razor blade, brand CB7015   machine tool installs: Cutting speed: 200 meters / minute feed speed: 0.

34 millimeter / in turning in any treatment craft, safety is all in all, hard part treatment is not exceptional also. Safe-Lok system secures CBN point of a knife go up in hard alloy semifinished product, form solder of a kind of drill rod and mechanical and interlocking mechanism, ensure thereby its intensity and dependability are maintained while cutting deepness is big. This can be mirrorred in enhance craft security, and on the risk that reduce excess load or loses CBN point of a knife. As a result of Shanteweikekeleman the product plans to include CBN razor blade, this makes quench the screw cutting of the spare parts, grooving and milling also become a possibility. Generally speaking, when hard part is machined need not cooling fluid, because CBN reachs razor blade of pottery and porcelain to be able to be able to bear or endure,suffer cutting high temperature, saved cooling fluid cost thereby. If need to ensure the stability of workpiece temperature, but high-pressured cooling fluid (be as high as 70 cling to) use together with appropriate CBN razor blade, cut bits control in order to improve. In car line of business, hard part treatment already obtained significant progress, it is used to the drive such as production gear, bevel gear, pinion and transmission shaft is a spare parts. But be in other in all sorts of industry, the possibility that it also has application to go up -- use at bearing and production of drive disk assembly for example. Summary serves as quench a kind of grinding of spare parts finish machining efficient replace a method, the Shanteweikekeleman's distinctive bit chamfer development that promoting hard part treatment with the brand. To achieve surface roughness of high quality surface, the range of products of the company includes Wiper and slot of Xcel razor blade model, and the CoroTurn TRCBN bit that is used at copying also will be joined before long among them. New name CB7525 and CB7035 are the complement of pair of CBN brand CB7015 and CB7025. The development of this respect also gets because of the solution of high-pressured cooling fluid that is used at cutting bits government buildup further. CNC Milling